| Working range | 1250 x 1050 mm / 49,21“ x 41,34“ (MPW 1010); 1250 x 2250 mm / 49,21“ x 88,58“ (MPW 2010); (maximum working range for up to 3 welding heads) |
| Welding range | M3 to M8, dia. 3 to 8 mm (dia. 10/12/12.7 mm only possible with modification) #4 to 5/16“, dia. #4 to 5/16“ (dia. 3/8“ to 1/2“ only possible with modification) |
| Stud length | 8 to 40 mm / 0.31“ to 1.57“ (other lengths on request) |
| Welding capacity | Up to 30 studs/min (depending on configuration) |
| Traverse speed | Up to 48 m/min / 157.48‘/min |
| Stud feeding | Automatic stud feeding (up to 3 different stud lengths per welding head) |
| Positioning accuracy of welded stud | ± 0.2 mm / ± 0.008“ (depending on work piece and stud geometry) |
| Positioning and repeat accuracy | ± 0.05 mm / ± 0.002“ |
| Stud welding head | KAH 412 KAH 412 LA (mechanical length compensation – gap) |
| Max. number of stud welding heads | 4 (up to 3 stud lengths per welding head possible) |
| Connections | Electrical: 400 V, 32 A, 50 Hz Pneumatic: 6 bar min./10 bar max./inner hose dia. 6 mm / 1/4‘‘ |
| Motor-driven Z-axis | Z = 0 to 200 mm / 0 to 7.87‘‘ (free programmable because of servo drive technology) |
| Dimension LxWxH | 2400 x 2 700 x 3 100 mm / 94.49“ x 106.30“ x 122.05“ (MPW 1010); 3600 x 2 700 x 3 100 mm / 141.73“ x 106.30“ x 122.05“ (MPW 2010) |
| Order No. | According to project |
MPW-SERIES
Application
- Basic milling operations (optional)
Equipment
- Graphic user interface (Windows 7)
- Easy menu navigation
- Continuous path control
- CNC-programming according to DIN 66025
- Very high welding capacity through intelligent program architecture
- Multilingualism
- Free zero point
- Quick change system for welding heads
- Fast and easy programming through user guided program editor
- Industrial PC-controlled
- Hard disc with 60 GB memory capacity
- Reweld function and continuation of the program after stop
- Flexible connectors for ground clamps
- Very short set-up time (a.e. automatic calibration of Z-axes)
- Integrated display of cycle time and work piece counter
- Network connection
Structure
- High precision ball screw system
- High positioning accuracy of the unit through rugged design and linear guidance with ball bearings
- Clear welding cable guidance inside the energy chains
- Machine accessibility from all 4 sides through a side-mounted switchboard cabinet behind the Y working range
- Operating panel
- Wiring of machine and switchboard according to latest VDE regulation
- Detailed documentation of mechanical and electrical components
Features
- High performance servo motors (Vmax = 48 m/min)
- Up to 8 servo axes
- Very short change-over time
- Free programmable stroke of stud welding head (0 to 200 mm)
Options
- HBS-CAD with DXF-files converter and network interface card for external programming
- Flexible fixture concept
- Machine protection cover (only for MPW 1010)
- Customer specific handling systems
- Single stud feeding (PBZ)
- Pneumatic clamp
- Workpiece downholder
- Spray regulator unit
- Shuttle table (only for MPW 1010)
- Swivel stop
- HBS Code Reader
- HBS Dual Milling Unit
- HBS Adjustment set for welding head position
Enquiry about MPW-SERIES
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